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Battery Testing Solutions
SINEXCEL-Re Solutions
Distributed Solutions
The capacity expansion and increased testing in new energy enterprises lead to higher costs associated with testing equipment and facility expansion:
- Infrastructure Costs: civil construction area costs, water/electricity/gas construction costs, costs of other necessary facilities
- Equipment Costs: battery testing system costs, temperature chamber equipment costs, air conditioning/water cooling tower costs
- Management Costs: complex technical integration of various types of equipment, requiring significant effort; difficulties in unifying equipment protocols and informatization construction; coordination challenges for equipment commissioning/operation and maintenance, leading to inefficiencies
The new generation distributed solution employs a dual-bus energy circulation system, reducing the ratio of AC power modules and integrating temperature chambers to shorten the wiring harness, providing a low-cost, high-efficiency, energy-saving, environmentally friendly, and neat battery testing line for battery testing laboratories:
- System (module and wiring harness) cost reduction by 25%
- Floor space saving by 20%
- Energy savings of 30%
All-in-one Programme
The traditional standalone charging and discharging equipment and temperature chamber configurations have the following drawbacks:
- The two types of equipment operate independently, resulting in low space utilization;
- Long cable runs lead to high material costs and significant heat loss;
- Exposed testing harnesses are of varying lengths, resulting in a tangled and unsightly appearance.
- Saves floor space and increases space utilization;
- Reduces equipment and facility infrastructure investment costs;
- Testing harnesses are routed inside the temperature chamber, ensuring a neat and tidy appearance;
- Saves time on linkage configuration and provides integrated monitoring.
Central Control Cabinet/Integrated Test Bench
To comprehensively evaluate the performance of battery modules and packs, a series of instruments must be used for multi-dimensional testing to ensure safety and reliability. However, the complex interfacing with multiple types of peripheral protocols makes data management challenging.
- Supports coordinated operation with peripheral devices through the central controller, enabling offline operation and ensuring data security without loss.
- Facilitates integrated operation, unified monitoring, and data synchronization for accurate, rapid, and multi-faceted evaluation of battery performance.
Comparison Table
Feature |
Distributed Solutions |
All-in-one Programme |
Central Control Cabinet |
|---|---|---|---|
|
Cost Reduction |
25% |
15% |
20% |
|
Space Saving |
20% |
25% |
30% |
|
Space Saving |
30% |
35% |
40% |
Key Benefits
Find Your Series
Our range of battery test equipment includes various specialized test systems such as the Milliampere-level Test System, IT Battery Test System, and EV Battery Test System, among others
High Performance EV Battery Test System
discharge:-6V-6V
current range:50A-2000A
voltage accuracy:0.02%F.S.
current accuracy:0.02%F.S.
Battery Module (60v-300v) Test System
discharge:5V-60V/150V/300V
current range:50A-2000A
voltage accuracy:0.02%F.S.
current accuracy:0.02%F.S.
Battery PACK (500v-1000v) Test System
discharge:30V-1000V
current range:100A-2000A
voltage accuracy:0.05%F.S.
current accuracy:0.05%F.S.
High-Volt Storage Battery Cluster Test System
discharge:50V-1700V
current range:100A-2000A
voltage accuracy:0.02%F.S.
current accuracy:0.02%F.S.
Milliampere-Level Test System
discharge:-5-5V
current range:0.1mA/1mA/10mA/100mA
voltage accuracy:0.01%F.S.
current accuracy:0.02%F.S.
IT Battery Test System
discharge:1~5V
current range:0.3A/3A/6A/12A
voltage accuracy:0.02%F.S.
current accuracy:0.05%F.S.
EV Battery Test System
discharge:1-5V
voltage accuracy:0.02%F.S.
current accuracy:0.02%F.S.
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