High-Volt Storage Battery Cluster
Test System

Has the characteristics of energy feedback, high precision, fast response, high safety, and ease of use. It is suitable for various purposes such as product research, product verification, and quality control of power cell system.

Detailed Introduction

1700VPACK test equipment adopts sinexcel advanced high frequency isolation solution, small size, high efficiency, low heat dissipation, flexible configuration, the detection process supports multi-gear switching; The equipment CAN be widely used in ESS system detection, ultra-high voltage EV PACK battery and other fields, and can also integrate a variety of communication protocols such as temperature box, water cooler, mainstream CAN CANFD 485, and support a variety of practical and innovative functions such as one-click automatic data export to meet all aspects of PACK battery electrical performance testing.

System Features

Ultra-high Accuracy Testing

Voltage Accuracy:0.02%F.S.
Current Accuracy:0.02%F.S.

Ultra-wide Voltage And Current Output

1700V High Voltage Charge/Discharge, Compatible with various high voltage batteries Single channel 2000A high current test

High Regenerative Efficiency

SiC technology, 96% regenerative efficiency Ultra-high energy density 450+kW/m³

Flexible Expansion

Integrated BMS\voltage\- temperature\temperature chamber\Water chiller etc., efficient linkage

KEY SYSTEM PARAMETERS

Model Voltage Parameters
Output Voltage Range 30V~1700V
Voltage Accuracy ± 0.02%F.S.
Voltage Resolution 0.1mV
                                                                           Current Parameters
Output Current Range -50A ~ 50A | -100A ~ 100A | -200A ~ 200A | -400A ~ 400A | -600A ~ 600A | -1000A ~ 1000A
Current Range / | 50A/100A | 50A/100A/200A | 50A/100A/200A/400A | 50A/100A/300A/600A | 50A/100A/500A/1000A
Current Accuracy ± 0.02%F.S.
Current Resolution 0.1mA
Channels Quantity 2CH/4CH (Support for customisation)
                                                                    Power Parameters
Power Of The Whole Machine 400kW~1.2MW (Support for customisation)
                                                                     Charge And Discharge Test Parameters
Rising Time ≤5ms
Switching Time ≤10ms
Minimum Recording Time 1ms/0.1mV/0.1mA
Charge-discharge Operation Mode CC, CV, CP, CC-CV, CR, DCIR, Pulse, Drive simulation and other modes
Drive Simulation For EVs 50ms operating condition, 1000w+ lines of text, support Excel import
Channel Parallel Supports parallel connection of 3200A (channel current accuracy after parallel connection meets ±0.02% F.S.)
Efficiency Charge Efficiency: 96%; Feedback Efficiency: 96%

FAQ

Battery voltage exceeds the upper voltage limit, confirmation time 0.2s
  1. Use a multimeter to measure the actual battery voltage and compare it with the voltage displayed on the BTS to check if the sample values are consistent.
  2. If the sample value and the actual value are not equal, confirm whether the issue is with the DC board or the wiring by swapping the sampling lines with adjacent channels. If the wiring is faulty, check for incorrect, loose, or poor connections in the voltage sampling lines.
  3. If the sample value and the actual value are equal, check if the upper computer step settings are reasonable and determine if the battery overvoltage occurs as soon as the step runs or at a specific point during the step.
  4. Check the corresponding battery for any obvious swelling, damage, or other abnormalities. If there are issues, take necessary safety measures.
  5. If the battery and voltage sampling lines are normal, confirm that the DC board is faulty and replace it.
Battery voltage is lower than the lower voltage limit, confirmation time 0.2s
  1. Use a multimeter to measure the actual battery voltage and compare it with the voltage displayed on the BTS to check if the sample values are consistent.
  2. If the sample value and the actual value are not equal, confirm whether the issue is with the DC board or the wiring by swapping the sampling lines with adjacent channels. If the wiring is faulty, check for incorrect, loose, or poor connections in the voltage sampling lines.
  3. If the sample value and the actual value are equal, check if the upper computer step settings are reasonable and determine if the battery undervoltage occurs as soon as the step runs or at a specific point during the step.
  4. Check the corresponding battery for any obvious swelling, damage, or other abnormalities. If there are issues, take necessary safety measures.
  5. If the battery and voltage sampling lines are normal, confirm that the DC board is faulty and replace it.
Module 6S does not receive data from the upper computer, switches to fault state. The fault is automatically cleared when the module receives data from the upper computer.
  1. Check if the module and the middle computer are in a normal powered-on state.
  2. Check if the CAN connection between the module and the middle computer is normal.
  3. Check if the CANA dip switch is set correctly.
  4. Measure the matching resistance between CAN H and CAN L on the CANA bus. It should be 60±5 ohms. If not, adjust the matching resistance on the signal adapter board. If the bus voltage is normal, check the BTS fault records to identify which sub-channel triggered the fault. Use debugging software tools to check if the bus voltage displayed for that channel is normal. If abnormal, it can be determined that the DC board’s bus sampling is faulty, and the board should be replaced.
  5. If all the above points are normal, connect a CAN box and use the captured messages to determine whether the issue lies with the middle computer or the lower computer.

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